The design was based on the earlier M and Ms class Garratts constructed for the Western Australian Government Railways. That design had been amongst the earliest of the Garratts, and first entered service in 1911. The major modification was the use of outside frames to allow for the reduction of gauge from 3ft6in (1,067mm) to 2ft6in (762mm). The design proved durable as two further examples were built for the Australian Portland Cement 3ft6in (1,067mm) gauge railway at Fyansford in the 1930s.
The two locomotives were built in 1925 with builders numbers 6267 and 6268 respectively and shipped to Australia, arriving at Newport Workshops in March 1926. G41 entered service on 5 June 1926, followed by G42 on 28 June 1926.[1]:19 On delivery, the Victorian Railways noted they expected an annual saving of £12,123 per year, and that therefore the savings would pay for the cost of the engines within two years.[2]:20
Sometime after the engines were introduced it was found the cab of G42 was too short for one of the Walhalla drivers, Bob Rumpff, who was about 6ft 1in (1.85m) tall, so the cab roof was raised to stop him injuring his head. The cab of G41 was similarly raised for standardisation, and the alteration was referred to as "Rumpff's Roof".[3]:48 Matching the design of the NA locomotives and the infrastructure on the narrow gauge lines, the Garratts were built with right-hand drive.[2]:20
Unlike other locomotives and rolling stock, a special instruction was issued for the Garratts that when coupling, both the engine and wagon coupler jaws had to be in the open position rather than only one or the other, to prevent damage to the engine drawbars.[2]:20
By September 1926 the estimated annual cost saving had increased from £12,123 in June to £12,173. The first two engines were purchased from overseas because this allowed their entry to service at least fifteen months earlier than if Newport had been given the task of construction, and the imported engines were £10,924 cheaper than local construction, essentially making the second engine free. However, a policy decision had been made that further Garratt engines would be built at Newport Workshops, contingent on a £2,750 royalty fee being paid to Beyer, Peacock & Co.[2]:20–21
Between the superheated boiler, more than double the firebox grate area and more than 2.5 times the total heating surface, and four cylinders, a Garratt engine was 40 percent more fuel efficient than the NA class engines. Additionally, the increased water capacity allowed two water stops on the line between Colac and Beech Forest to be eliminated.[2]:21 The only noted negative was that the two engine units had to be set forward or reverse by one reversing wheel, which when combined with increased train lengths made the operation of Mixed trains less appealing.[2]:21–22
Introduction of the Garratt locomotives allowed significantly longer and heavier trains to operate. Capacity on the Colac - Crowes line was as below,[1]:94–95 e.g. a single NA locomotive could haul 16 vehicles or a maximum of 85 tons (including the weight of the wagons) between Colac and Barongarook. In 1922 the line had a daily return service scheduled for the whole length, plus another one on Mondays and Thursdays between Beech Forest and Colac, and a number of other trains built into the schedule if required. By 1933, between the introduction of the Garratt and reduction in traffic due to the depression, this had fallen to three trains per week Colac to Beech Forest, only two of those continuing to Crowes, plus a postal motor in the opposite direction to the steam train.
Crowes loads
DOWN
UP
Section
NA
Garratt
NA
Garratt
Colac
Read downwards
16
120
20
255 long tons (259t; 286 short tons)
Barongarook
16
85 long tons (86t; 95 short tons)
20
200 long tons (200t; 220 short tons)
16
120
20
270 long tons (270t; 300 short tons)
Gellibrand
16
136 long tons (138t; 152 short tons)
20
200 long tons (200t; 220 short tons)
14
120
20
270 long tons (270t; 300 short tons)
Beech Forest
13
70 long tons (71t; 78 short tons)
20
140 long tons (140t; 160 short tons)
14
120
20
255 long tons (259t; 286 short tons)
Wyelangta
14
90 long tons (91t; 100 short tons)
20
180 long tons (180t; 200 short tons)
14
120
20
255 long tons (259t; 286 short tons)
Crowes
14
120 long tons (120t; 130 short tons)
20
255 long tons (259t; 286 short tons)
Read upwards
Similarly, train capacity increased significantly when G42 was introduced on the Walhalla line:[1]:116
Walhalla loads
NA locomotives
Garratt
Mixed
Goods
Mixed
Goods
Moe to Erica
10
60 long tons (61t; 67 short tons)
14
80 long tons (81t; 90 short tons)
18 or 22
180 long tons (180t; 200 short tons) or 140 long tons (140t; 160 short tons)
24
60 long tons (61t; 67 short tons)
Erica to Walhalla
10
60 long tons (61t; 67 short tons)
12
80 long tons (81t; 90 short tons)
12
60 long tons (61t; 67 short tons)
24
60 long tons (61t; 67 short tons)
Walhalla to Erica
10
55 long tons (56t; 62 short tons)
12
70 long tons (71t; 78 short tons)
12
60 long tons (61t; 67 short tons)
24
60 long tons (61t; 67 short tons)
Erica to Moe
10
110 long tons (110t; 120 short tons)
16
110 long tons (110t; 120 short tons)
18
60 long tons (61t; 67 short tons)
24
60 long tons (61t; 67 short tons)
Introduction of the Garratt locomotives with their M.C.B. couplers required transition of the rest of the narrow gauge fleet from the earlier "Chopper" style couplers to match. The Garratts could not have been fitted with the earlier type of coupler, because their extra power would have exceeded the force those were designed to withstand.[6]:185
The engines ran more or less unaltered until 1941, when G41 had its chimney replaced with a "stove-pipe" style unit, and G42 in 1955. In 1958 both engines were fitted with electric generators and lighting, including front and rear headlights, marker lights and cab interior lighting. The cowcatchers were later removed from G42.[1]:19
G42 was noted for its absence (due to regular rostered maintenance at Newport Workshops) on the "Return to Walhalla" Australia Day special trains on the Walhalla line, which forced the first operation of double-headed NA class locomotives beyond Erica.[7]
A typical journey worked by G42 on the Moe to Erica mixed train was recorded by Ted Downs in 1954, with numerous photographs in "A day in the life of G 42" (P.B.P.S. 2001).[8]
After the closure of the Walhalla line in 1955 G42 was moved west to Colac, where it worked the line in conjunction with G41. Both engines were used on special excursion trains from 1959 to 1962, using eight NBH carriages which had previously operated on the Gembrook line.
In the final months of the line G41 was out of use, having been cannibalised for parts (including its chimney) to keep G42 working.[9]:68,70[10]:40 G42 hauled the last regular train on the Colac line on 27 June 1962, and the last tour train on 30 June 1962.[1]:99 The engine, and the line, were both taken out of service because that was when G42's boiler certificate was due to expire.[1]:153
Maintenance
The Victorian Railways' locomotive maintenance schedule specified types of exams by letter, e.g. "A", "B", "C", "D" and "E" exams, sometimes with number suffices, or combined.[2]:59–61
NA class locomotives were required to undergo an "A" exam every month if they had not run at least 1,500 miles (2,400km). The "A" exam required checking the wheels, tyres, axles and frames, flange lubricators and turbo generators, as well as lubricating of the intermediate (radial type) buffers.[2]:59–61
At 3,000 miles (4,800km) intervals or every two months[a] an "AB" exam was conducted, checking the axles and cranks, whole of the brake system including blocks, hangers, brackets and reservoirs, and dismantling the feed valve for cleaning; the engine frame and cylinder castings would also be checked for cracks, and the coupled axlebox clearances would be checked with feelers and the wedges adjusted if necessary. The boiler would be reviewed with tubes examined, stays and fusible plugs checked and replaced if necessary, brick arch, baffle plate and firehole door among other elements would be reviewed; if the brick arch was removed then the stays it was resting on would be hammer-tested as well. The ashpan operating gear and smokebox seal and spark arrestors would also be checked, along with the main steam pipe and boiler mountings like the injectors being removed for inspection and cleaning. All oil trimmings would be replaced, and the sanding gear resecured if necessary.[2]:59–61
The "ABC" exam was at 12,000 miles (19,000km) or annual intervals (9,000 miles (14,000km) for the Garratt and S Class pacific locomotives), with all the above checked plus additional reviews of the braking system pipework and feed systems, hand brakes, cylinder rods, pistons and cocks, motion and valve gear, boiler safety valves, gauges calibrating and brackets resecured, and excessive smoke box carbon buildup would be burned out.[2]:59–61
The "ABCD" exam was at 24,000 miles (39,000km) or biannual intervals (18,000 miles (29,000km) for the Garratt and S Class pacific locomotives), with all the above checked plus the drawgear (couplers and connections) being checked. The "ABCE" exam was at 36,000 miles (58,000km) or four year intervals (27,000 miles (43,000km) for the Garratt and S Class pacific locomotives), and added the eccentric valve gear and axlebox inspections along with axleboxe wool rolls and the engine brake pipes being completely replaced.[2]:59–61
Finally, the "ABCDE" exam was at 72,000 miles (116,000km), without a timeline specified (54,000 miles (87,000km) for the Garratt and S Class pacific locomotives), and required the engine to be lifted from its wheels (or placed over a drop pit to lower the wheels from the axleboxes), with all associated fittings reviewed and renewed as necessary.[2]:59–61
Disposal and preservation
After closure of the narrow gauge line from Colac, the whole of G42 and the engine units of G41 were removed to Newport Workshops, while the boiler unit of G41 was sent to Ballarat North Workshops and scrapped in 1962.[1]:19 The engine units of G41 were scrapped in October 1964, though the number plates, whistle and headlights were recovered and are housed at the Menzies Creek Museum.[citation needed] G42 was purchased from the Victorian Railways in July 1964[11]:34[12]:3 by the Puffing Billy Preservation Society,[8] being transferred by rail to Belgrave in January 1968 and arriving at the Menzies Creek Steam Museum on 10 February 1968. The museum also acquired one of the Australian Portland Cement Garratts along with an unused spare boiler.
In 1978 a decision was made to restore G42, with an appeal for funds opening in June 1979[1]:150 and the task completed in April 2004.[1]:133,152 The spare boiler from Australian Portland Cement was used instead of G42's original boiler as this had had its copper inner fire-box and boiler tubes removed by the V.R. before sale to the Puffing Billy Preservation Society in 1963. G42 was withdrawn from service in February 2009 pending a "D" exam as part of the Puffing Billy Railway's regular maintenance program. On 16 August 2009, G42 returned to service for one day only to celebrate "100 years of the Garratt locomotive design" with a special to Cockatoo and return[13] before returning to storage pending the mentioned "D" exam.
On 12 December 2010, G42 moved under its own steam after extensive repairs including turning more than 1in (25mm) from the wheel tyres. It was put to a test with a difficult shunt of 20 cars into different roads. The locomotive was then used on the "Green time table" service which otherwise calls for the double heading of NA class locomotives on one of the trips, enabling its greater hauling capacity to substitute for the two NAs.
As of April 2023, G42 is on display in the Menzies Creek Museum "for a period of at least five years".
Notes
↑AB exams were every six weeks for broad gauge engines
References
12345678910Puffing Billy Preservation Society (2017). Speed Limit 20 Plus. Puffing Billy Preservation Society. ISBN978-0-9579792-8-4.
↑Narrow Gauge Branch Lines of the Victorian Railways Australian Railway Historical Society Bulletin issue 231 January 1957 pages 14/15
↑Cave, Norman; Buckland, John; Beardsell, David (2002). "Chapter 20 - Narrow gauge tank engines - the NA class". Steam Locomotives of the Victorian Railways - Volume 1 The First Fifty Years. Vol.1. Melbourne, Australia: Australian Railway Historical Society (Victorian Division). pp.183–188. ISBN1876677384.
↑William G. A. Lewis (2005). John E. Thompson (ed.). A Journey by Train to Walhalla. John E. Thompson. ISBN0-646-44493-X.:15
12John E. Thompson (2001). A day in the life of G42. Puffing Billy Preservation Society. ISBN0-9579792-0-7.